WNGA CBN Inserts

Features

The W type CBN braze inserts has a small and exquisite cutting head, high wear resistance, and can withstand larger cutting forces. Vacuum welding is now used to replace the original high-frequency welding, and overall welding is used to replace the original single-sided welding. Advanced processing technology improves the bonding strength between the cutter head and the cutter body. Compared with the previous integrated composite inserts, it avoids the processing problems caused by the delamination of the CBN layer, is durable, reduces the tool change time, and reduces the tool cost. Due to the use of integrated welding technology, both sides of the insert can be processed to increase the cutting edge, the tool utilization is improved.

Characteristic	Advantages
1.Widely application	Can meet finishing, semi-finishing and roughing.
2.High welding strength	Welding temperature can reach more than 900 degrees,the cutting edge can withstand 750 degrees cutting temperature without falling off.
3.Good chipping resistance	The blade is integrally sintered material.
4.Complete clamping arbo	Replace coated inserts and do not require changing holders.
5.Center hole location	Location hole is designed according to customer’s need.

Parameters

CBN Braze Inserts Model
Picture	Model	L	i.C	S	Grade
	CNGA1204¨¨-ZH	12.9	12.7	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	TNGA1604¨¨-ZH	16.5	9.525	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	WNGA0804¨¨-ZH	8.7	12.7	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	VNGA1604¨¨-ZH	16.6	9.525	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	DNGA1504¨¨-ZH	15.5	12.7	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	DNGA1506¨¨-ZH	15.5	12.7	6.35	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
Remark	L：Cutting Edge Length(mm) i.C：Inscribed Circle(mm) S：Thickness(mm) ¨¨：Nose Radius
Note: It can be customized according to your requirements.

CBN Grades & Application of PCBN Inserts

CBN grade	Average particle size	CBN content	Bonding		Workpiece material	Cutting distance		Application
CBN grade	μm	%	Metal	Ceramic	Workpiece material	Long	Short	Application
BT(S)2800	28	95	√	√	GCI, CHS	×	√	Industrial pumps, valves, brake discs, brake drums, bearings, cylinder liners, rollers, grinding rollers, etc.
BT(S)2800A	20	95	√	√		×	√
BT(S)2805	14	95	√	√		×	√
BT(S)2900	7	70	√	√		×	√
BT(S)6000	2.5	60	√	√	FHS	×	√	Ball screw, bearing, drive shaft, gear, etc
BT(S)6000-A	2.5	60	√	√	FHS	×	√	Ball screw, bearing, drive shaft, gear, etc
BT(S)7800	2.5	80	√	√	GCI, ACI	×	√	Brake disc, brake drum, gearbox housing, engine cylinder head, cylinder liners, cylinder block, etc.
BT(S)9000	3.5	80	√	×	GCI	×	√
BT(S)8000	10	85	×	√	DI, ACI, FHS	√	×	Engine cylinder head, cylinder liner, cylinder block, crankshaft, lead screw, bearing, drive shaft, gear, etc.
BT(S)8000A	2.5	80	×	√		√	×
BT(S)8800	1.5	75	×	√		√	×
BT(S)8600	1	80	√	√	FHS	×	√	Ball screw, bearing, drive shaft, gear, etc.
Remark: 1. The cutting distance of each workpiece more than 240m are thought to be long distance cutting, otherwise it is short distance cutting.
2. Workpiece material: Cast hard steel(CHS), Forging hard steel(FHS), Grey cast iron(GCI), Alloy cast iron(ACI), Ductile iron(DI)
3. "√"=Yes, "×"=No.

FAQ

1. Q: Why customers choose us?

A: Attractive price, fast delivery, patiently pre-sales consultation and perfect after-sales service. Customized technical solutions for you. Strict quality system to inspect, samples and bulk goods every time.

2. Q: How long is your delivery time?

A: Generally it is 3-7 workdays if the goods are in stock. If customization is needed or out of stock, it takes 2-4 weeks.

3. Q: What is your terms of payment?

A: 1000% T/T in advance

4. Q：What is the payment method?

A: T/T

5. Q：Do you accept trial order?

A：Yes we do. You can order with small amount to test.

6. Q: Can we get a discount if our ordered quantity is big enough?

A: Yes, definitely right. We can offer you our best price and will give you a discount if your ordered quantity is big enough.