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WCGW CBN Inserts
Introduction

WCGW Series Overall Composite Inserts


Processed Material: Hardened Steel, high strength cast iron,Powder Metallurgy,Gray Cast Iron.

Processing Methods: Finishing, semi-finishing and roughing.

Application: Brake disc, compressor flange, brake drum, gears, valve, bearing, roller, grinding roller, engine cylinder head, cylinder sleeve, cylinder block, etc.


The CBN overall composite inserts is based on a CBN round composite sheet, and the shape and center hole are cut by laser and ground. The whole blade has one surface (single-sided composite) of PCBN material, with a central hole positioning.


Features

Features & Advantages

1. The composite layer and the substrate with high intensity, the phenomenon does not occur welding blade turn;

2. Suitable for <3mm depth of cut, continuous and light intermittent cutting;

3. It can meet the needs of rough machining, semi-finishing and finishing;

4. Many cutting edges.

5. Good versatility, can directly replace coated inserts.


Application

1-200410164312101.jpg


Parameters


CBN Overall Composite Inserts Series

Remark

L: Cutting Edge Length(mm)         i.C: Inscribed Circle(mm)        S: Thickness(mm)         E: Double face        F: Single face        □□: Nose Radius

Picture

Model

L

i.C

S

Grade

1-20010QPR43F.png

SNGA1204□□-E

12.7

12.7

4.76

________

1-20010QR256361.png

CNGA1204□□-E

12.9

12.7

4.76

1-20010QR51I04.png

TNGA1604□□-E

16.5

9.525

4.76

1-20010QR601B5.jpg

WNGA0804□□-E

8.7

12.7

4.76

1-20010QRH1359.png

CCGW09T3□□-F

9.7

9.525

3.97

BT6000    BT7800

1-20010QRP2622.png

TCGW0902□□-F

9.6

5.56

2.38

BT6000    BT7800

TCGW1103□□-F

11.0

6.35

3.18

1-20010QRS1253.png

SCGW09T3□□-F

9.525

9.525

3.97

BT6000    BT7800

1-20010QRZ13N.png

DCGW11T3□□-F

11.6

9.525

3.97

BT6000    BT7800

Note: It can be customized according to your requirements



CBN Grades &  Application of PCBN Inserts


CBN grade

Average 

particle size

CBN 

content

BondingWorkpiece materialCutting distanceApplication
μm%MetalCeramicLongShort
BT(S)2800
2895GCI, CHS×

Industrial pumps, valves, brake discs, brake drums, bearings, cylinder liners, rollers, grinding rollers, etc.

BT(S)2800A2095×
BT(S)28051495×
BT(S)2900770×
BT(S)60002.560FHS×Ball screw, bearing, drive shaft, gear, etc
BT(S)6000-A2.560×
BT(S)78002.580GCI, ACI×Brake disc, brake drum, gearbox housing, engine cylinder head, cylinder liners, cylinder block, etc.
BT(S)90003.580×GCI×
BT(S)80001085×

DI, ACI,

FHS 

×

Engine cylinder head, cylinder liner, cylinder block, crankshaft, lead screw, bearing, drive shaft, gear, etc.

BT(S)8000A2.580××
BT(S)88001.575××
BT(S)8600180FHS×Ball screw, bearing, drive shaft, gear, etc.
 Remark: 1. The cutting distance of each workpiece more than 240m are thought to be long distance cutting, otherwise it is short distance cutting.
                2. Workpiece material: Cast hard steel(CHS), Forging hard steel(FHS), Grey cast iron(GCI), Alloy cast iron(ACI), Ductile iron(DI)
                3. ""=Yes,  "×"=No.


FAQ

1. Q: Why customers choose us?

    A: Attractive price, fast delivery, patiently pre-sales consultation and perfect after-sales service. Customized technical solutions for you. Strict quality system to inspect, samples and bulk goods every time.

 

2. Q: How long is your delivery time?

    A: Generally it is 3-7 workdays if the goods are in stock. If customization is needed or out of stock, it takes 2-4 weeks.

 

3. Q: What is your terms of payment?

    A: 30% T/T in advance ,balance before shipment. Or 100% T/T in advance.

 

4. QWhat is the payment method?

    A: T/T, Paypal, Trade Assurance, Credit card

 

5. QDo you accept trial order?

    AYes we do. You can order with small amount to test.

 

6. Q: Can we get a discount if our ordered quantity is big enough?

    A: Yes, definitely right. We can offer you our best price and will give you a discount if your ordered quantity is big enough.

Service
Quality Assurance

Well-known brands,quality assurance,please rest assurance to buy

Sufficient Stocks

Regular model,we have sufficient stock,ready ship at any time

Techinical Support

Tailor-made service,perfect pre-sales solution and after-sales service

Fast Delivery

Ship through DHL,TNT,Fedex,UPS ect .Safe and Fast

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