TNGN Series Solid PCBN Inserts
Processed Material: Hardened Steel, high strength cast iron,Powder Metallurgy,Gray Cast Iron, Powder Metallurgical
Processing Methods: Finishing, semi-finishing and roughing.
Application: Brake disc, compressor flange, brake drum, gears, valve, bearing, roller, grinding roller, engine cylinder head, cylinder sleeve, cylinder block, etc.
Introduction
TNGN series cubic boron nitride inserts have a stable regular triangle shape with superior cutting performance and are suitable for high-speed dry cutting. They are widely used in gray cast iron, ductile cast iron, wear-resistant alloy cast iron and various cast steels and hardened steel Processing, can withstand large cutting depth, large cutting, can adapt to intermittent cutting, cutting depth to control the inserts radius is preferably within two thirds.
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Precautions
1. Should be used having a sufficient power and rigidity of the machine tool system;
2. Try to use a larger radius of the tool tip arc to ensure the maximum strength of the tool;
3. Perform negative chamfering on CBN turning inserts to avoid chipping during chip breaking;
4. Do not use cutting fluid during high-speed intermittent cutting.
Solid PCBN Insert ISO Models | |||||
Picture | Model | L | i.C | S | Grade |
TNGN1103□□ | 11.0 | 6.35 | 3.18 | BTS6000 BTS6000A BTS2800 BTS7800 BTS2900 | |
TNGN1604□□ | 16.5 | 9.525 | 4.76 | ||
Remark | L:Cutting Edge Length(mm) i.C:Inscribed Circle(mm) S:Thickness(mm) □□:Nose Radius |
CBN Grades & Application of PCBN Inserts
CBN grade | Average particle size | CBN content | Bonding | Workpiece material | Cutting distance | Application | ||
μm | % | Metal | Ceramic | Long | Short | |||
BT(S)2800 | 28 | 95 | √ | √ | GCI, CHS | × | √ | Industrial pumps, valves, brake discs, brake drums, bearings, cylinder liners, rollers, grinding rollers, etc. |
BT(S)2800A | 20 | 95 | √ | √ | × | √ | ||
BT(S)2805 | 14 | 95 | √ | √ | × | √ | ||
BT(S)2900 | 7 | 70 | √ | √ | × | √ | ||
BT(S)6000 | 2.5 | 60 | √ | √ | FHS | × | √ | Ball screw, bearing, drive shaft, gear, etc |
BT(S)6000-A | 2.5 | 60 | √ | √ | × | √ | ||
BT(S)7800 | 2.5 | 80 | √ | √ | GCI, ACI | × | √ | Brake disc, brake drum, gearbox housing, engine cylinder head, cylinder liners, cylinder block, etc. |
BT(S)9000 | 3.5 | 80 | √ | × | GCI | × | √ | |
BT(S)8000 | 10 | 85 | × | √ | DI, ACI, FHS | √ | × | Engine cylinder head, cylinder liner, cylinder block, crankshaft, lead screw, bearing, drive shaft, gear, etc. |
BT(S)8000A | 2.5 | 80 | × | √ | √ | × | ||
BT(S)8800 | 1.5 | 75 | × | √ | √ | × | ||
BT(S)8600 | 1 | 80 | √ | √ | FHS | × | √ | Ball screw, bearing, drive shaft, gear, etc. |
Remark: 1. The cutting distance of each workpiece more than 240m are thought to be long distance cutting, otherwise it is short distance cutting. | ||||||||
2. Workpiece material: Cast hard steel(CHS), Forging hard steel(FHS), Grey cast iron(GCI), Alloy cast iron(ACI), Ductile iron(DI) | ||||||||
3. "√"=Yes, "×"=No. |
1. Q: Why customers choose us?
A: Attractive price, fast delivery, patiently pre-sales consultation and perfect after-sales service. Customized technical solutions for you. Strict quality system to inspect, samples and bulk goods every time.
2. Q: How long is your delivery time?
A: Generally it is 3-7 workdays if the goods are in stock. If customization is needed or out of stock, it takes 2-4 weeks.
3. Q: What is your terms of payment?
A: 30% T/T in advance ,balance before shipment. Or 100% T/T in advance.
4. Q:What is the payment method?
A: T/T, Paypal, Trade Assurance, Credit card
5. Q:Do you accept trial order?
A:Yes we do. You can order with small amount to test.
6. Q: Can we get a discount if our ordered quantity is big enough?
A: Yes, definitely right. We can offer you our best price and will give you a discount if your ordered quantity is big enough.
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Regular model,we have sufficient stock,ready ship at any time
Tailor-made service,perfect pre-sales solution and after-sales service
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