TCGW Series Overall Composite Inserts
Processed Material: Hardened Steel, high strength cast iron,Powder Metallurgy,Gray Cast Iron.
Processing Methods: Finishing, semi-finishing and roughing.
Application: Brake disc, compressor flange, brake drum, gears, valve, bearing, roller, grinding roller, engine cylinder head, cylinder sleeve, cylinder block, etc.
The CBN overall composite inserts is based on a CBN round composite sheet, and the shape and center hole are cut by laser and ground. The whole blade has one surface (single-sided composite) of PCBN material, with a central hole positioning.
Features & Advantages
1. The composite layer and the substrate with high intensity, the phenomenon does not occur welding blade turn;
2. Suitable for <3mm depth of cut, continuous and light intermittent cutting;
3. It can meet the needs of rough machining, semi-finishing and finishing;
4. Many cutting edges.
5. Good versatility, can directly replace coated inserts.
CBN Overall Composite Inserts Series | |||||
Remark | L: Cutting Edge Length(mm) i.C: Inscribed Circle(mm) S: Thickness(mm) E: Double face F: Single face □□: Nose Radius | ||||
Picture | Model | L | i.C | S | Grade |
SNGA1204□□-E | 12.7 | 12.7 | 4.76 | ________ | |
CNGA1204□□-E | 12.9 | 12.7 | 4.76 | ||
TNGA1604□□-E | 16.5 | 9.525 | 4.76 | ||
WNGA0804□□-E | 8.7 | 12.7 | 4.76 | ||
CCGW09T3□□-F | 9.7 | 9.525 | 3.97 | BT6000 BT7800 | |
TCGW0902□□-F | 9.6 | 5.56 | 2.38 | BT6000 BT7800 | |
TCGW1103□□-F | 11.0 | 6.35 | 3.18 | ||
SCGW09T3□□-F | 9.525 | 9.525 | 3.97 | BT6000 BT7800 | |
DCGW11T3□□-F | 11.6 | 9.525 | 3.97 | BT6000 BT7800 | |
Note: It can be customized according to your requirements |
CBN Grades & Application of PCBN Inserts
CBN grade | Average particle size | CBN content | Bonding | Workpiece material | Cutting distance | Application | ||
μm | % | Metal | Ceramic | Long | Short | |||
BT(S)2800 | 28 | 95 | √ | √ | GCI, CHS | × | √ | Industrial pumps, valves, brake discs, brake drums, bearings, cylinder liners, rollers, grinding rollers, etc. |
BT(S)2800A | 20 | 95 | √ | √ | × | √ | ||
BT(S)2805 | 14 | 95 | √ | √ | × | √ | ||
BT(S)2900 | 7 | 70 | √ | √ | × | √ | ||
BT(S)6000 | 2.5 | 60 | √ | √ | FHS | × | √ | Ball screw, bearing, drive shaft, gear, etc |
BT(S)6000-A | 2.5 | 60 | √ | √ | × | √ | ||
BT(S)7800 | 2.5 | 80 | √ | √ | GCI, ACI | × | √ | Brake disc, brake drum, gearbox housing, engine cylinder head, cylinder liners, cylinder block, etc. |
BT(S)9000 | 3.5 | 80 | √ | × | GCI | × | √ | |
BT(S)8000 | 10 | 85 | × | √ | DI, ACI, FHS | √ | × | Engine cylinder head, cylinder liner, cylinder block, crankshaft, lead screw, bearing, drive shaft, gear, etc. |
BT(S)8000A | 2.5 | 80 | × | √ | √ | × | ||
BT(S)8800 | 1.5 | 75 | × | √ | √ | × | ||
BT(S)8600 | 1 | 80 | √ | √ | FHS | × | √ | Ball screw, bearing, drive shaft, gear, etc. |
Remark: 1. The cutting distance of each workpiece more than 240m are thought to be long distance cutting, otherwise it is short distance cutting. | ||||||||
2. Workpiece material: Cast hard steel(CHS), Forging hard steel(FHS), Grey cast iron(GCI), Alloy cast iron(ACI), Ductile iron(DI) | ||||||||
3. "√"=Yes, "×"=No. |
1. Q: Why customers choose us?
A: Attractive price, fast delivery, patiently pre-sales consultation and perfect after-sales service. Customized technical solutions for you. Strict quality system to inspect, samples and bulk goods every time.
2. Q: How long is your delivery time?
A: Generally it is 3-7 workdays if the goods are in stock. If customization is needed or out of stock, it takes 2-4 weeks.
3. Q: What is your terms of payment?
A: 30% T/T in advance ,balance before shipment. Or 100% T/T in advance.
4. Q:What is the payment method?
A: T/T, Paypal, Trade Assurance, Credit card
5. Q:Do you accept trial order?
A:Yes we do. You can order with small amount to test.
6. Q: Can we get a discount if our ordered quantity is big enough?
A: Yes, definitely right. We can offer you our best price and will give you a discount if your ordered quantity is big enough.
Well-known brands,quality assurance,please rest assurance to buy
Regular model,we have sufficient stock,ready ship at any time
Tailor-made service,perfect pre-sales solution and after-sales service
Ship through DHL,TNT,Fedex,UPS ect .Safe and Fast
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