Solid CBN Inserts

Features

Introduction

Solid CBN inserts is a mixture of CBN fine powder and binder, which is sintered under high temperature and high pressure conditions. The entire inserts is made of PCBN, with or without holes, sinking holes and through holes. This structure is the first choice for hard steel processing.

Characteristic	Advantages
1.Widely application	Can meet finishing, semi-finishing and roughing.
2.High fracture toughnes	Continuous cutting, general cutting, and interrupted cuttin
3.High bending strength	Large cutting depth(<1/3 length of insert)
4.High temperature resistanc	Can withstand high temperature of 1400 degree
5.More cutting edges	Unlimited regrind, high blade utilization

Precautions for the use of CBN inserts:

1.Polycrystalline cubic boron nitride tools are suitable for roughing and finishing of gray cast iron (iron content is not greater than 10%), alloy cast iron, chilled cast iron, high chromium cast iron, high manganese steel cast iron, quenched steel, surfacing and other workpieces with high hardness.

2.In use, different grades of tool materials should be selected according to different processing materials.

3.Before using the inserts, check whether the blade is installed correctly and the compression is firm, to avoid damage caused by improper compression and positioning of the inserts.

4.Make sure that the inserts are installed correctly on the machine.

5.When the blade is indexed, the sipe should be cleaned to ensure that the inserts and the blade are properly combined, and whether it is normal.

6.Care should be taken to check the sipes, gaskets, and pressure plates frequently, and if they are deformed or damaged, they should be replaced in time.

7.Before machining, it is necessary to chamfer the workpiece with a non-CBN tool.

8.During the cutting process, pay attention to the cutting status of the tool at any time. If abnormality is found, stop the machine and check immediately to avoid unnecessary damage.

9.Do not use CBN tools to cut the workpiece to the end, but leave a small margin for cutting with non-CBN tools.

10.When using CBN inserts, please pay attention to the rigidity of the machine tool, the vibration should be small, and the clearance of each transmission amplitude should be small.

Application

Parameters

Solid PCBN Insert ISO Models
Picture	Model	L	i.C	S	Grade
	SNGN0904□□	9.525	9.525	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	SNGN1204□□	12.7	12.7	4.76
	SNGN1608□□	16.0	16.0	8.0
	SNGN2010□□	20.0	20.0	10.0
	SNGX1204□□	12.7	12.7	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	SNGX1207□□	12.7	12.7	7.94
	SNGX1608□□	16.0	16.0	8.0
	SCGN0904□□	9.525	9.52	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	SCGN1204□□	12.7	12.7	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	CNGN1204□□	12.9	12.7	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	CNGN1207□□	12.9	12.7	7.94
	CNGN1608□□	16.1	15.875	8.0
	TNGN1103□□	11.0	6.35	3.18	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	TNGN1604□□	16.5	9.525	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	WNGN0804□□	8.7	12.7	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	DNGN1104□□	11.6	9.525	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	R◇GN0604	——	6.35	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	R◇GN0904	——	9.525	4.76
	R◇GN1204	——	12.7	4.76
	R◇GN1207	——	12.7	7.94
	R◇GN1608	——	16.0	8.0
	R◇GN2008	——	20.0	8.0
	R◇GN2010	——	20.0	10.0
	RCGX0605	——	6.35	5.0	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	RCGX0907	——	9.525	7.94
	RCGX1207	——	12.7	7.94
	RCGX1510	——	15.875	10.0
	RCGX1910	——	19.05	10.0
	RCGX2010	——	20.0	10.0
	RCGV0604	——	6.35	4.76	BTS6000 BTS6000A BTS2800 BTS7800 BTS2900
	RCGV0605	——	6.35	5.0
	RCGV0907	——	9.525	7.94
	RCGV1207	——	12.7	7.94
	RCGV1510	——	15.875	10.0
	RCGV1910	——	19.05	10.0
	RCGV2012	——	20.0	12.0
	RCGV2512	——	25.0	12.0
Remark	L：Cutting Edge Length(mm) i.C：Inscribed Circle(mm) S：Thickness(mm) □□：Nose Radius ◇：N or C

CBN Grades & Application of PCBN Inserts

CBN grade	Average particle size	CBN content	Bonding		Workpiece material	Cutting distance		Application
CBN grade	μm	%	Metal	Ceramic	Workpiece material	Long	Short	Application
BT(S)2800	28	95	√	√	GCI, CHS	×	√	Industrial pumps, valves, brake discs, brake drums, bearings, cylinder liners, rollers, grinding rollers, etc.
BT(S)2800A	20	95	√	√		×	√
BT(S)2805	14	95	√	√		×	√
BT(S)2900	7	70	√	√		×	√
BT(S)6000	2.5	60	√	√	FHS	×	√	Ball screw, bearing, drive shaft, gear, etc
BT(S)6000-A	2.5	60	√	√	FHS	×	√	Ball screw, bearing, drive shaft, gear, etc
BT(S)7800	2.5	80	√	√	GCI, ACI	×	√	Brake disc, brake drum, gearbox housing, engine cylinder head, cylinder liners, cylinder block, etc.
BT(S)9000	3.5	80	√	×	GCI	×	√
BT(S)8000	10	85	×	√	DI, ACI, FHS	√	×	Engine cylinder head, cylinder liner, cylinder block, crankshaft, lead screw, bearing, drive shaft, gear, etc.
BT(S)8000A	2.5	80	×	√		√	×
BT(S)8800	1.5	75	×	√		√	×
BT(S)8600	1	80	√	√	FHS	×	√	Ball screw, bearing, drive shaft, gear, etc.
Remark: 1. The cutting distance of each workpiece more than 240m are thought to be long distance cutting, otherwise it is short distance cutting.
2. Workpiece material: Cast hard steel(CHS), Forging hard steel(FHS), Grey cast iron(GCI), Alloy cast iron(ACI), Ductile iron(DI)
3. "√"=Yes, "×"=No.

FAQ

1. Q: Why customers choose us?

A: Attractive price, fast delivery, patiently pre-sales consultation and perfect after-sales service. Customized technical solutions for you. Strict quality system to inspect, samples and bulk goods every time.

2. Q: How long is your delivery time?

A: Generally it is 3-7 workdays if the goods are in stock. If customization is needed or out of stock, it takes 2-4 weeks.

3. Q: What is your terms of payment?

A: 30% T/T in advance ,balance before shipment. Or 100% T/T in advance.

4. Q：What is the payment method?

A: T/T, Paypal, Trade Assurance, Credit card

5. Q：Do you accept trial order?

A：Yes we do. You can order with small amount to test.

6. Q: Can we get a discount if our ordered quantity is big enough?

A: Yes, definitely right. We can offer you our best price and will give you a discount if your ordered quantity is big enough.