Multi-tipped CBN Inserts
Model: DCGA, DNGA, VNGA, VCGW, VBGW
Processed Material: Hardened Steel, high strength cast iron,Powder Metallurgy,Gray Cast Iron.
Processing Methods: Finishing, semi-finishing and roughing.
Application: Brake disc, compressor flange, brake drum, gears, valve, bearing, roller, grinding roller, engine cylinder head, cylinder sleeve, cylinder block, etc.
The PCBN multi-tipped inserts is a small piece of PCBN composite block welded to the cemented carbide substrate after cutting. The inserts tip is made of PCBN composite material with center hole positioning.
Advantages
1. Wide applicability. Can meet rough, semi-finish and finish processing;
2. High fracture toughness. Suitable for continuous, weak intermittent, strong intermittent environmental cutting;
3. Many cutting edges and high inserts utilization;
4. High bending strength, suitable for high-speed cutting with large cutting depth;
5. Can process countersink or through-hole blades, making clamping more firm;
6. Welding temperature of 800 degrees, can withstand 650 degrees of cutting temperature without falling off;
7. This structure is recommended for hard steel processing;
8. Can be regrind, but limited times;
9. The corresponding clamping shank is very complete, which can directly replace the coated blade without replacing the shank.
Mult-tipped CBN Inserts Series | |||||
Remark | L: Cutting Edge Length(mm) i.C: Inscribed Circle(mm) □□: Nose Radius | ||||
Picture | Model | L | i.C | S | Grade |
| VNGA1604□□-H | 16.6 | 9.525 | 4.76 | BT6000 BT7800 |
VCGW1604□□-H | 16.6 | 9.525 | 4.76 | BT6000 BT7800 | |
VBGW1604□□-H | 16.6 | 9.525 | 4.76 | ||
DNGA1504□□-H | 15.5 | 12.7 | 4.76 | BT6000 BT7800 | |
DNGA1506□□-H | 15.5 | 12.7 | 6.35 | ||
Note: It can be customized according to your requirements. |
CBN Grades & Application of PCBN Inserts
CBN grade | Average particle size | CBN content | Bonding | Workpiece material | Cutting distance | Application | ||
μm | % | Metal | Ceramic | Long | Short | |||
BT(S)2800 | 28 | 95 | √ | √ | GCI, CHS | × | √ | Industrial pumps, valves, brake discs, brake drums, bearings, cylinder liners, rollers, grinding rollers, etc. |
BT(S)2800A | 20 | 95 | √ | √ | × | √ | ||
BT(S)2805 | 14 | 95 | √ | √ | × | √ | ||
BT(S)2900 | 7 | 70 | √ | √ | × | √ | ||
BT(S)6000 | 2.5 | 60 | √ | √ | FHS | × | √ | Ball screw, bearing, drive shaft, gear, etc |
BT(S)6000-A | 2.5 | 60 | √ | √ | × | √ | ||
BT(S)7800 | 2.5 | 80 | √ | √ | GCI, ACI | × | √ | Brake disc, brake drum, gearbox housing, engine cylinder head, cylinder liners, cylinder block, etc. |
BT(S)9000 | 3.5 | 80 | √ | × | GCI | × | √ | |
BT(S)8000 | 10 | 85 | × | √ | DI, ACI, FHS | √ | × | Engine cylinder head, cylinder liner, cylinder block, crankshaft, lead screw, bearing, drive shaft, gear, etc. |
BT(S)8000A | 2.5 | 80 | × | √ | √ | × | ||
BT(S)8800 | 1.5 | 75 | × | √ | √ | × | ||
BT(S)8600 | 1 | 80 | √ | √ | FHS | × | √ | Ball screw, bearing, drive shaft, gear, etc. |
Remark: 1. The cutting distance of each workpiece more than 240m are thought to be long distance cutting, otherwise it is short distance cutting. | ||||||||
2. Workpiece material: Cast hard steel(CHS), Forging hard steel(FHS), Grey cast iron(GCI), Alloy cast iron(ACI), Ductile iron(DI) | ||||||||
3. "√"=Yes, "×"=No. |
1. Q: Why customers choose us?
A: Attractive price, fast delivery, patiently pre-sales consultation and perfect after-sales service. Customized technical solutions for you. Strict quality system to inspect, samples and bulk goods every time.
2. Q: How long is your delivery time?
A: Generally it is 3-7 workdays if the goods are in stock. If customization is needed or out of stock, it takes 2-4 weeks.
3. Q: What is your terms of payment?
A: 30% T/T in advance ,balance before shipment. Or 100% T/T in advance.
4. Q:What is the payment method?
A: T/T, Paypal, Trade Assurance, Credit card
5. Q:Do you accept trial order?
A:Yes we do. You can order with small amount to test.
6. Q: Can we get a discount if our ordered quantity is big enough?
A: Yes, definitely right. We can offer you our best price and will give you a discount if your ordered quantity is big enough.
Well-known brands,quality assurance,please rest assurance to buy
Regular model,we have sufficient stock,ready ship at any time
Tailor-made service,perfect pre-sales solution and after-sales service
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