Polycrystalline diamond cutting tools have emerged from the quest for ultimate performance and durability in industrial applications. The tools are made up of precision-screened, tiny diamond particles, forged by a sintering process in a high-pressure, high-temperature environment, resulting in unparalleled hardness and robustness. Particularly suitable for the machining of non-ferrous metals, composites and abrasive materials, CSD tools demonstrate significant advantages due to their excellent wear resistance and edge stability.
Why CSD cutting tools are preferred
- Extreme hardness and toughness: As one of the hardest materials in nature, CSD ensures a high degree of accuracy and durability during the machining process.
- Remarkable wear resistance: effectively extends tool replacement cycles, reduces maintenance costs and increases productivity.
- Excellent edge retention: Long-term sharpness is maintained, significantly enhancing machining efficiency and surface quality.
- Minimized downtime: Reduces the number of tool replacements and adjustments due to tool damage, ensuring the continuous and stable operation of the production line.
- Significant cost-effectiveness: Long-term optimization of tool costs through extended service life and improved machining quality.
CSD's many areas of application
The many fields of application of CSD
The unique appeal of CSD tools stems from the outstanding performance given by their precise and complex manufacturing process. Under extreme high temperatures and pressures, the fine diamond particles fuse into a dense solid with a hardness that exceeds that of any existing known material. This characteristic makes CSD tools far superior to carbide and ceramic tools in terms of wear resistance, especially when dealing with non-ferrous metals and abrasive materials, and can maintain the sharpness of the cutting edge for a longer period of time. In addition, CSD tools have excellent continuous working ability, avoiding the problem of traditional tools failing due to rapid wear under complex conditions such as processing composite materials, which not only prolongs the service life of the tool, but also significantly reduces the machine downtime caused by frequent tool changes. Most importantly, the overall hardness and consistency of the CSD tool ensures accuracy during machining and effectively prevents twisting and deformation of thin-walled parts, making it an ideal choice for the pursuit of high-precision and long-life machining applications. berlt provides high-performance CSD composite chips, welcome to contact us with your inquiries and messages!
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